Manufacturing
Bulk Softgel Encapsulation Services
Bulk Softgel Encapsulation Services
Precision Rotary Die Technology, Class 100,000 Cleanrooms, and High-Throughput Contract Encapsulation
Custom Formulation & Manufacturing Excellence
Wright Life delivers industry-leading Bulk Softgel Encapsulation Services engineered for precision dosing, airtight hermetic sealing, and high-volume commercial production. Operating Class 100,000 cleanroom workshops equipped with state-of-the-art continuous rotary die machines, we seamlessly process pure botanical oils, viscous nutritional pastes, micro-emulsions, and suspension payloads. With flexible contract arrangements, certified cGMP protocols, and dedicated formulation engineering, we support custom die tooling, rapid pilot batching, and turnkey global export supply.
Explore our full contract capabilities and related solutions at our core landing hub: Bulk Softgel Encapsulation Services.
Key OEM & Contract Capabilities
01
Rotary Die Precision Engineering
High-precision computer-controlled rotary dies ensure minimal fill variance (less than ±1.5%) and immaculate seam integrity across entire production runs.
02
Suspension & Paste Homogenization
Equipped with colloid mills and planetary vacuum mixers capable of uniformly suspending dense botanicals and insoluble minerals without air pockets.
03
Gelatin Melting & Deaeration
Industrial stainless steel gelatin reactors with thermal jacketed insulation and high-vacuum degassing deliver crystal-clear, bubble-free ribbons.
04
Automated Visual Capsule Sorting
High-speed camera vision inspection systems automatically reject irregular capsules, deformed seams, and under-filled softgels.
05
Fast Custom Tooling Development
In-house CNC mold engineering allows rapid tooling customization for distinct brand-identifying shapes and sizing.
06
Rigorous In-Process Environmental Controls
HVAC air conditioning guarantees strict relative humidity (20-30% RH) and cleanroom temperatures for optimal shell elasticity.
Standardized Formulations & Potency Control
Our manufacturing protocols leverage pharmaceutical-grade equipment to guarantee uniform active loading and superior batch stability. With complete analytical testing spanning raw botanicals to finished packaging, we guarantee strict label claim compliance.
Partnering with Wright Life ensures seamless regulatory compliance, high yield efficiency, and responsive technical formulation guidance tailored to your target markets.
Advanced Cleanroom Processing & Packaging
Operating under certified cGMP cleanroom parameters, our manufacturing suites maintain optimal temperature and humidity controls to preserve ingredient integrity and ensure hermetic sealing.
We support versatile primary and secondary packaging options including automated counting, induction sealing, tamper-evident blister cards, and export-ready bulk containers.
Manufacturing Standards & Tier Options
| Specification Dimension | Standard Specification | Premium Custom Solution |
|---|---|---|
| Core Fill Versatility | Standard lipid & botanical carrier oils | High-viscosity paste, suspension & multi-phase emulsion |
| Die Shape & Tooling Options | Standard Oval (10-20), Oblong (10-24), Round | Custom proprietary tooling shapes, football, drop & twist-off |
| Gelatin Ribbon Uniformity | Standard optical ribbon thickness sensor | Real-time automated laser ribbon gauging & auto-wedge heating |
| Drying & Curing Systems | Standard batch tumble drying racks | Continuous automated multi-stage drying chambers |
| Batch Capacities | Flexible pilot runs starting at 100,000 units | Multi-million high-throughput monthly production contracts |
| Quality Assurance Documentation | Standard In-Process & Finished Product COA | Full Batch Manufacturing Records (BMR) & cGMP validation |
Why Partner with Wright Life
Decades of Technical Encapsulation Expertise
Our process engineers possess extensive formulation experience spanning lipophilic active stabilization, plasticizer balancing, and dissolution optimization.
Scalable Contract Manufacturing
From niche high-potency specialty supplements to large-scale retail replenishment, our production schedules adapt smoothly to customer demand surges.
Comprehensive Packaging Integration
Direct line connectivity into bulk packaging cartons, high-speed counting bottling machines, and pharmaceutical-grade blister packaging lines.
Related Sourcing Options
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