Manufacturing
China Herbal Softgel Manufacturer
China Herbal Softgel Manufacturer
Specialized Rotary Die Encapsulation for Complex Herbal Suspensions, Cold-Pressed Botanical Oils, and Supercritical CO2 Extracts in Gelatin and Plant-Based Shells.
Specialized Herbal Liquid & Paste Encapsulation
Advanced lipid drug delivery technology engineered to maximize the bio-absorption and oxidative stability of sensitive botanical compounds.
Complex Herbal Suspensions
Colloid-mill homogenization capable of encapsulating high-viscosity herbal extracts and micro-pulverized botanical powders up to 200 mesh without precipitation.
Tapioca Vegan Shells
100% animal-free carrageenan and non-GMO tapioca starch softgels offering high thermal stability and zero cross-linking with botanical polyphenols.
Targeted Enteric Release
In-shell enteric formulations protecting active herbal ingredients against gastric acidity while eliminating garlic, oregano, or herbal reflux aftertastes.
Precision Rotary Die Encapsulation
As an expert China herbal softgel manufacturer, we specialize in overcoming the unique viscosity, moisture-affinity, and oxidation challenges associated with natural botanical extracts. Our automated encapsulation suites maintain positive air pressure and sub-20% relative humidity.
- Botanical Portfolio: Evening Primrose Oil, Black Seed Oil, Sea Buckthorn, Saw Palmetto, and Astaxanthin blends.
- Tight Fill Tolerances: Precision volumetric pump plungers ensuring fill weight uniformity within ±1.5%.
- Hermetic Seam Integrity: High seam thickness ratio preventing leakage, weeping, or active ingredient oxidation during transit.
Herbal Softgel Manufacturing Specifications
Detailed technical capabilities engineered for bespoke product lines and high-speed commercial batch runs.
| Technical Metric | Standard Herbal Softgel Run | Custom Advanced Complex Softgel |
|---|---|---|
| Shell Matrix | 180–220 Bloom Bovine Gelatin | Marine Gelatin or Tapioca Seaweed Starch (Vegan) |
| Available Geometries | Oval (6# to 20#), Oblong (10# to 24#) | Round, Tube, Twist-off Pipette & Custom Tooling |
| Active Fill Types | Refined Herbal Oils & Plant Seed Extracts | High-Density Suspensions, Pastes, Dual-Phase Matrices |
| Shell Coloration | Natural Amber, Clear, Chlorophyll Green | Custom Pantone Matching with Natural Plant Pigments |
| Oxidative Protection | Nitrogen Sparging & Mixed Tocopherols | Multi-Stage Inert Gas Purging & Oxygen Barrier Packaging |
| Batch Testing | Peroxide Value, Acid Value, Disintegration | HPLC Phytochemical Assay, Heavy Metals, Micro Screen |
Low-Temperature Tumble Drying & Inspection
Herbal softgels undergo dynamic pre-drying in multi-tier tumble dryers followed by gentle drying in climate-controlled cleanroom tunnels. This controlled drying cycle prevents brittle shells and active degradation.
Prior to packaging, softgels pass through automated optical sorting and manual light-table inspection to guarantee zero visual defects, uniform shape, and pristine surface finish.
Complete Turnkey Sourcing & Export Services
Scale your supplement catalog with direct manufacturing economics and international export compliance.
Raw Oil Sourcing
Audited supply networks for cold-pressed, non-GMO seed oils and solvent-free CO2 botanical extracts ensuring pure active potency.
Integrated Packaging
Automated HDPE/PET bottling, induction sealing, desiccants, and blister packaging (Alu-Alu and PVC-PVDC) for retail shelf stability.
Export Registration Dossiers
Dedicated documentation teams providing COA, Certificate of Free Sale (CFS), and technical product dossiers for seamless customs clearance.
Formulate Your Custom Herbal Softgel Today
Consult with our softgel engineers to develop custom herbal formulations with fast turnaround and competitive pricing.
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